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The hydraulic AGC system not only improves production efficiency and reduces material waste, but also adapts to the needs of different production processes, improving product consistency and reliability. In the manufacturing fields of steel, aluminum, coatings, etc., hydraulic AGC system s provide technical support for achieving high-precision and high-quality products, promoting the intelligent and high-quality development of the industry. Key Technology of A GC System: Closed-Loop Control of Strip Thickness The closed-loop control of strip thickness is the core technology of hydraulic automatic gauge control system , which includes multiple control methods such as monitoring AGC , tension control system, second flow AGC , and pre control AGC . The monitoring automatic gauge control system measures the actual thickness of the strip steel in real time through a thickness gauge installed at the exit of the rolling mill, and compares the measured value with the target thickness. When a thickness deviation is detected, the controller adjusts the roll gap of the rolling mill according to the magnitude and direction of the deviation to correct the thickness deviation. This control method can monitor and adjust the thickness fluctuations in real-time during the rolling process, ensuring the stability of the strip thickness. The tension control system utilizes the tension changes of the strip steel during the rolling process to control the thickness. When the tension of the strip steel changes, it will cause a change in the thickness of the strip steel. By adjusting the tension devices before and after the rolling mill, the tension of the strip steel can be changed, thereby indirectly controlling the thickness of the strip steel. For example, when the tension of the strip steel increases, it will be stretched and thinned. At this time, by reducing the tension, the thickness of the strip steel can be restored to the target value. The second flow automatic gauge control system is based on the principle of equal second flow, which means that the volume of strip steel passing through the rolling mill remains constant per unit time. Calculate the second flow rate of the strip steel by measuring its inlet velocity, thickness, and outlet velocity. When the second flow rate changes, it indicates that there may be a deviation in the thickness of the strip steel. The controller adjusts the roll gap to ensure a constant second flow rate, thereby achieving control over the thickness of the strip steel. Pre control automatic gauge control system is based on parameters such as thickness and speed of the steel strip before entering the rolling mill, predicting the thickness changes of the steel strip during the rolling process in advance, and adjusting the roll gap before the steel strip enters the rolling mill. This control method can compensate for possible thickness deviations in advance, improving the accuracy and response speed of thickness control. Key Technology of A GC System: Synchronous Control of Pressing/Lifting on Both Sides of the Rolling Mill It is very important to ensure that the pressure and lifting amount on both sides of the rolling mill are synchronized during the process of strip steel rolling. If the pressure or lifting amount on both sides is not consistent, it will cause uneven thickness on both sides of the strip steel and result in plate shape defects. The hydraulic automatic gauge control system achieves precise synchronous control of the hydraulic actuators on both sides of the rolling mill through advanced synchronous control technology. The automatic gauge control system adopts high-precision pressure sensors and displacement sensors to monitor the pressure and position on both sides of the rolling mill in real time. The controller independently controls the hydraulic actuators on both sides through precise algorithms based on the collected data, ensuring that the pressure and lifting amount on both sides remain consistent. Even if there are fluctuations in rolling force or other interference factors during the rolling process, synchronous control technology can quickly adjust to ensure uniform thickness on both sides of the strip steel and improve the quality of the strip steel shape. The hydraulic automatic gauge control system achieves efficient and precise control of strip thickness through the basic working principle of closed-loop control, as well as key technologies such as closed-loop control of roll gap position, closed-loop control of strip thickness, and synchronous control of pressure/lift on both sides of the rolling mill. The continuous development and improvement of these technologies will drive the steel strip rolling industry towards higher quality and efficiency.

rolling mill company

We have successfully executed over 500 projects around the world,
many first-of-their-kind research projects and products in China, including

  • 2004

    The 1st hydraulic AGC system for hot rolling of ribbon steel

  • 2006

    The 1st AFC system used for 1450mm skin pass mill

  • 2009

    The 1st 5-stand tandem line with 2-stand POR & Uncoiler for 650mm ribbon steel

  • 2012

    The 1st reversing mill for 1380mm strip

  • 2016

    The 1st soft-rolling system used in skin pass mill

  • 2019

    The 1st fully automated medium-width tandem cold rolling mill

  • 2021

    The 1st 5000KN Twin-stand double skin pass mill

  • 2022

    The 1st coupled pickling line & tandem cold mill with two modes - big roller & small roller

PRODUCT CATEGORY
PRODUCTION CAPACITY

Yang Wang Li Xin operates a state-of-the-art facility over 66,000 square meters,and our manufacturing facility is fully equipped with high-tech machinery and high-capacity cranes. This enables us to handle large work pieces measuring 4.5m in width, 10m in length, and 1.5m in height, guaranteeing our capacity to produce 1800mm skin-pass mills and 1450mm rolling mills. The individual piece can weigh up to 100 tons.

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types of rolling mills
QUALITY CONTROL

Quality is fundamental to the enterprise survival. We have established a comprehensive and meticulous quality management system and have successfully obtained ISO14000 certification. Starting from the design source, it supervises the entire production cycle, including design, procurement, processing, assembly, in-factory testing, installation, and online commissioning. The workshop is equipped with measuring tools like vernier calipers, spectrometers, hardness testers, and ultrasonic flaw detectors. They are used to check materials and control tolerances to ensure the final equipment meets or exceeds requirements. All products have a unique code, This enables the easy identification and traceability of the equipment components and ensures full control of quality.

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